Custom Lithium Battery Packs for Portable Dust Monitors

1. Introduction

In industrial safety, mining, and environmental monitoring, portable dust monitors play a key role in assessing particulate matter (PM2.5, PM10) exposure in workplaces and cities. These instruments increasingly rely on custom lithium battery packs that deliver longer runtime, lighter weight, and superior durability for field use.

2. Why Lithium Battery for Dust Monitors

Older dust monitors powered by NiMH or alkaline batteries suffer from short runtime and bulky design. In contrast, lithium-ion batteries offer multiple advantages:

High energy density — supports 12+ hours continuous operation

Lightweight for handheld or wearable applications

Stable voltage output ensuring sensor precision and fan performance

Longer lifespan and faster charging efficiency

3. Key Customization Requirements

Voltage & Capacity: 3.7V / 7.4V configurations, 2,000–6,000mAh

Safety: Certified to UN38.3 & IEC62133, with short-circuit, overcharge, and temperature protections

Shape & Mounting: Slim rectangular or cylindrical designs for compact housings

Temperature Range: –20°C to +60°C, suitable for outdoor environments

Service Life: 1,000+ cycles, optimized for “charge once per shift” operation

5. How PKNERGY Can Help

PKNERGY engineers and manufactures custom lithium battery packs for environmental instruments, including dust analyzers and particulate sensors. Our capabilities include:

Custom Li-ion / LiFePO₄ cell selection with advanced BMS design

UN38.3 / IEC62133 certification assistance

Tailored connectors, casings, and waterproof options for IP-rated housings

Global logistics and complete hazmat export documentation

Our mission is to ensure portable air-quality devices run long