🔋 Custom Lithium-Ion Battery Solutions | Deep Dive by PKNERGY
🚀 Engineered for Precision. Built for Performance.
In industries where performance, reliability, and safety are non-negotiable, custom lithium-ion battery packs play a critical role. At PKNERGY, we specialize in high-performance Li-ion battery customization tailored to your voltage, current, dimension, communication, and compliance needs. With over 20 years of battery design and engineering experience, we help global clients solve complex power challenges with precision.
📚 Table of Contents
- ⚙️ Why Customize a Lithium-Ion Battery?
- 🏭 Industry Applications that Require Customization
- 🧩 Key Customization Parameters
- 🔋 Advanced BMS & Communication Protocols
- 🧪 Safety Standards & Certifications
- 🛠️ PKNERGY’s Customization Process
- 🚀 Why Engineers Choose PKNERGY
- ✅ Get a Tailored Battery Solution
⚙️ Why Customize a Lithium-Ion Battery?
🧩 One size doesn’t fit all. Off-the-shelf packs rarely align with your system’s specific demands. Custom Li-ion batteries offer:
- 🔋 Exact voltage & capacity match for system compatibility
- 📐 Optimized form factor for your device space constraints
- 🧠 Integration with smart BMS & communication protocols
- 🛡️ Full alignment with industry-specific certifications
- ⏱️ Enhanced cycle life, safety, thermal control
🎯 Result: Greater reliability, safer operation, better ROI.
🏭 Industry Applications that Require Customization
Here’s where custom Li-ion packs make a difference:
| 🔌 Application Sector | 💼 Typical Use Cases |
|---|---|
| 🏥 Medical Devices | Ventilators, ECG monitors, infusion pumps |
| 🤖 Robotics & AGVs | Navigation units, torque systems, AI modules |
| 🛰️ Aerospace & UAVs | GPS, telemetry, lightweight power packs |
| 🏭 Industrial IoT | Sensors, backup units, remote monitors |
| ☀️ Energy Storage | Rack-mount battery modules, solar inverters |
| 🔧 Tools & Equipment | Cordless power tools, handheld testers |
🔍 Need: Long lifecycle, compact design, stable output, smart management.
🧩 Key Customization Parameters
Below is a snapshot of what we can tailor at PKNERGY:
| ⚙️ Parameter | 🔧 Options / Range |
| Voltage & Capacity | 3.7V/1Ah to 96V/200Ah+ |
| Cell Type | 18650, 21700, 26650, prismatic, pouch |
| Form Factor | Cylindrical, rectangular, custom-molded |
| Operating Temp | -40°C to +85°C (with optional heating elements) |
| Discharge Rate | 0.5C to 5C+ |
| Cycle Life | Standard: 1000 |
| Protection Features | OVP, UVP, SCP, OCP, balancing, NTC |
| Communication | UART / CAN / RS485 / SMBus |
📌 Note: Additional features like LED, GPS, waterproof enclosures available.
🔋 Advanced BMS & Communication Protocols
A smart Battery Management System (BMS) safeguards performance and extends lifespan. Our BMS can provide:
- 🔐 Multi-layer protection: OVP, UVP, short-circuit, thermal
- 🔋 SOC & SOH monitoring with real-time reporting
- 🔌 CAN, UART, RS485 for system integration
- ⚖️ Balancing control to ensure cell consistency
💡 Whether it’s a drone needing fast CAN bus or a rack needing remote diagnosis—our BMS adapts.
🧪 Safety Standards & Certifications
We build battery packs that are globally compliant:
- ✅ UN38.3, IEC62133, UL2054, CE, RoHS
- 🧪 Tests: Vibration, Drop, Overcharge, Crush, Temp cycling
- 🏭 Made in ISO9001 / ISO14001 certified production lines
🛡️ Confidence in every certified battery.
🛠️ PKNERGY’s Customization Process
📍 Step-by-step collaboration from inquiry to delivery:
- 📘 Requirement Collection (voltage, size, usage conditions)
- 📐 CAD Design & Technical Proposal
- 🔬 Prototype Fabrication + Lab Testing
- 📄 Certification Assistance (optional)
- 🚚 Mass Production & QA-Controlled Delivery
🧪 Timeframe: Prototyping from 7–15 days depending on complexity.
🚀 Why Engineers Choose PKNERGY
| 🔎 Feature | 💡 Value You Get |
| 20+ Years of Expertise | Proven engineering reliability |
| Rapid Prototyping | Shorter lead times for urgent projects |
| Global Engineering Team | Local support + documentation ready |
| Smart Integration | BMS + Shell + Connector co-design |
| Industry Use Cases | 20,000+ projects across 60+ countries |
🏆 Trusted by global OEMs, integrators, and tech innovators.
✅ Get a Tailored Battery Solution
Your project deserves a battery that’s not just “compatible,” but optimized. At PKNERGY, we co-create solutions that elevate your product’s reliability, performance, and safety.
📩 Submit your design requirements at pknergybattery.com and unlock custom lithium-ion power.
📚 References
- Battery University – Custom Lithium-Ion Design:
- U.S. Department of Energy – Battery Tech Overview:
- IEC62133 & UN38.3 Testing Manuals
- PKNERGY Internal Design Guides & Case Studies (2003–2025)
