Empowering Human Mobility – PKNERGY Lithium Battery Solutions for Prosthetics and Exoskeletons
High-Energy, Safe and Intelligent Battery Systems for Wearable Robotics
1. The Power Behind Human Augmentation
The world of wearable robotics and biomedical engineering is undergoing a profound transformation.
Prosthetic limbs and exoskeleton systems are no longer just mechanical aids – they have become
intelligent, battery-powered devices that restore motion, enhance strength, and empower independence. :contentReference[oaicite:1]{index=1}
Modern prosthetic devices integrate sensors, actuators, microprocessors, and AI-driven control units
that mimic natural human motion. Likewise, robotic exoskeletons for rehabilitation and industrial support
require sustained, responsive power delivery for extended operation.
The core challenge is to deliver high energy and instant power output in a power system that remains safe,
lightweight and truly wearable. This is where PKNERGY’s custom lithium battery packs bring real value.
2. Why Lithium Batteries Are Ideal for Prosthetics and Exoskeletons
PKNERGY’s custom-engineered lithium battery packs are designed to balance energy, weight, safety and durability
in demanding wearable applications. :contentReference[oaicite:2]{index=2}
- Lightweight with High Energy Density: Reduces total device weight while maintaining long runtime.
- High Discharge Rate: Supports peak torque requirements in motor-assisted movement.
- Long Cycle Life: 3000–6000 cycles for reliable long-term use.
- Smart BMS Integration: Real-time monitoring of voltage, current and temperature.
- Safety and Compliance: UN38.3, IEC62133, CE, MSDS for global deployments.
Depending on application, PKNERGY offers NMC and LiFePO₄ chemistries, as well as
custom LiFePO₄ battery systems and
custom lithium polymer battery packs
for compact or curved housings.
3. Technical Overview of PKNERGY Battery Systems
| Parameter | Specification |
|---|---|
| Voltage | 14.8V / 24V / 48V (customizable) |
| Capacity | 2Ah – 30Ah |
| Chemistry | NMC / LiFePO₄ |
| Cycle Life | 3000–6000 cycles |
| Protection | Overcurrent, Short Circuit, Thermal Cutoff |
From small-format packs for prosthetic limbs to higher-voltage systems for full-body exoskeletons,
PKNERGY tailors pack design, BMS, communication protocol and mechanical interface to each project’s needs.
4. Applications and Market Potential
PKNERGY lithium battery systems are already powering next-generation wearable robotics, including:
- Bionic Limbs: Intelligent prosthetics that simulate human muscle movement with smooth, natural actuation.
- Rehabilitation Exoskeletons: Devices assisting patients with gait training, muscle recovery and mobility rehabilitation.
- Industrial Exosuits: Wearable systems that enhance lifting capability, reduce worker fatigue and improve workplace safety.
Each application demands instant response, consistent power output and highly compact energy design—fields where
PKNERGY batteries excel. :contentReference[oaicite:3]{index=3}
For related sectors, you can also explore our:
5. Engineering Partnership and Customization
PKNERGY works closely with robotics startups, medical device manufacturers and research institutes to develop
power systems that perfectly fit device geometry and performance profiles. From cylindrical 21700 cells to modular
18650 packs and LiFePO₄ modules, each design is tuned for:
- Optimized energy and power density
- Comfortable wearability and balance
- Safe thermal behavior in long-duration use
- Smart communication with the main controller (SOC, SOH, fault flags)
Whether you’re designing a lightweight prosthetic wrist or a full lower-limb exoskeleton, PKNERGY can support you
from early prototype to mass production with custom pack design, BMS development and test validation.
6. Conclusion
As technology continues to bridge the gap between biology and robotics, PKNERGY stands at the forefront
of power innovation. Our lithium battery solutions bring life to prosthetic and exoskeleton systems –
driving movement, restoring ability and redefining what is possible for human mobility. :contentReference[oaicite:4]{index=4}
FAQ
Which voltage platform is most common for exoskeletons?
Many exoskeleton systems operate on 24V or 48V battery platforms to balance current, cable size and
motor performance. PKNERGY can customize according to your motor and controller design.
Can PKNERGY design packs that fit into curved or body-conforming housings?
Yes. We provide custom pack configurations using cylindrical cells or LiFePO₄ modules, and can optimize
the mechanical layout to improve user comfort and weight distribution.
What safety certifications are available for medical and wearable devices?
PKNERGY battery packs can be supplied with UN38.3, IEC62133, CE and other documentation required
for global shipping and device certification.
Can you support small pilot runs for R&D projects?
Yes. We support both low-volume prototyping and large-volume OEM orders, helping you move from concept
validation to commercial deployment.
Contact Cassie — PKNERGY
If you are developing prosthetic limbs, rehabilitation exoskeletons or industrial exosuits and need a
reliable lithium battery partner, feel free to contact Cassie for technical support and quotations.
Email: sale4@pknergy.com
Phone / WhatsApp: +86 13974604556

