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Powering the Next Generation of Wireless Personal Sound Amplification Systems

How advanced lithium batteries enable high-performance wireless PSAP devices with stable DSP processing, long runtime, and compact design.

By Miah (PKNERGY)
PSAP Battery
Custom Lithium Polymer Battery

Industry Background: The Rise of Wireless PSAPs

Wireless Personal Sound Amplification Systems (PSAPs) have rapidly evolved into an important category in modern
hearing-assistive and consumer audio technology. :contentReference[oaicite:1]{index=1}

Unlike traditional hearing aids, PSAPs enhance sound clarity for a broader user base—students, seniors, professionals,
outdoor users, and anyone needing improved hearing in daily communication.

Modern PSAPs integrate:

  • Bluetooth LE Audio
  • AI noise reduction & environment detection
  • Directional microphone arrays
  • Low-latency DSP signal processing

These features dramatically increase power consumption, making high-performance lithium batteries
the core of PSAP device reliability, comfort, and user retention.

Key Power Challenges in PSAP Devices

  1. Rising Power Consumption Affecting Battery Runtime
    AI algorithms, multi-mic arrays, and real-time DSP significantly increase energy demands. PSAPs require
    high-energy-density batteries to support all-day use. :contentReference[oaicite:2]{index=2}
  2. Ultra-Compact Form Factor
    PSAPs must remain extremely small and lightweight, limiting space for battery placement and requiring thin,
    customizable lithium packs.
  3. High Safety Requirements for Skin-Contact Wearables
    Batteries must comply with UN38.3, IEC 62133, and include multi-layer protection for long-term safe usage.
  4. Dependence on Stable Voltage Output
    Voltage fluctuations can cause Bluetooth instability, DSP errors, and changes in sound amplification performance.
  5. Need for Modern Charging Methods
    USB-C, magnetic charging, and charging cases require battery systems that integrate safely with new charging standards.

Why Lithium Batteries Are Essential for PSAP Performance

Advanced lithium batteries—Li-ion, Li-polymer, and micro cylindrical—enable PSAPs to offer comfort, extended
runtime, and high acoustic performance. :contentReference[oaicite:3]{index=3}

  • High energy density supports all-day use
  • Lightweight design improves comfort for long-term wear
  • Stable output ensures reliable DSP and wireless audio
  • Custom shapes for ultra-compact structures
  • Long cycle life reduces maintenance and replacement rates
  • Eco-friendly & rechargeable for sustainable product design

For unique PSAP housing geometries, PKNERGY offers

ultra-thin wearable battery solutions
, including curved and micro-sized packs.

Technical Insights: LiPo, Micro Cylindrical & High-Drain Batteries

PSAP devices typically adopt a mixture of ultra-thin LiPo packs, micro cylindrical cells, and reinforced PCM/BMS designs
depending on output and runtime requirements. :contentReference[oaicite:4]{index=4}

1. Ultra-Thin Lithium Polymer Batteries

  • Typical thickness: 3–6 mm
  • Cycle life: 300–800 cycles
  • Highly customizable for PSAP form factors
  • Suitable for ear-hook, in-ear, or clip-on designs

2. Micro Cylindrical Cells

  • Examples: 10180, 10220
  • High volumetric energy density
  • Strong metal housing for durability
  • Ideal for modules requiring robustness

3. High-Drain Lithium Polymer Batteries

  • 1C–3C discharge capability
  • Reinforced PCM/BMS for high-power DSP and wireless load

4. Required Safety & Charging Protections

  • Over-voltage / Under-voltage protection
  • Over-current / Short-circuit protection
  • NTC temperature sensing
  • Compatibility with USB-C / magnetic charging

For medically oriented PSAP models, PKNERGY supports certification-ready solutions through its

Medical Device Power Solution
platform.

Typical Application Scenarios

High-performance lithium batteries power PSAP devices used in: :contentReference[oaicite:5]{index=5}

  • Senior hearing enhancement
  • Meetings, lectures & professional listening environments
  • Outdoor & sports activities
  • Entertainment audio improvement
  • Consumers with mild hearing loss

These devices blend medical-level signal processing with
consumer electronics power technologies.

PKNERGY Custom Battery Solutions for PSAP Systems

PKNERGY develops custom lithium batteries for manufacturers building next-generation PSAP devices, including: :contentReference[oaicite:6]{index=6}

  • Custom LiPo battery packs — ultra-thin, lightweight, flexible shapes
  • Micro cylindrical lithium modules — high-density, durable metal casing
  • High-drain lithium solutions for DSP and wireless systems
  • PCM/BMS integration with multi-layer safety
  • Support for USB-C & magnetic charging architecture
  • UN38.3 / IEC62133 certification documentation

For future PSAP product roadmaps, PKNERGY also evaluates next-generation chemistries via its

sodium-ion battery customization
program.

PSAP Battery FAQ

1. Which battery type is best for compact PSAP devices?

Ultra-thin LiPo is ideal for small, lightweight designs; micro cylindrical cells are better for modules needing
mechanical durability and higher density. PKNERGY can evaluate both based on your ID structure.

2. How long can a PSAP run on a lithium battery?

Most PSAPs require 6–12 hours of runtime. PKNERGY calculates the exact capacity by analyzing your DSP,
microphone, and wireless consumption profile.

3. Are lithium batteries safe for skin-contact wearables?

Yes — when designed with proper PCM/BMS, NTC temperature monitoring, quality LiPo cells, and certification standards
such as UN38.3 and IEC62133.

4. Do you support USB-C and magnetic charging integration?

Absolutely. PKNERGY works with your charging and PCB teams to ensure safe, efficient charging architecture.

5. What do I need to start a custom battery project?

Share your device 3D space, voltage/current needs, runtime goal, PCB interface, and certification requirements.
PKNERGY will provide a full battery design proposal.

Contact Miah — PKNERGY

Developing wireless PSAP devices? PKNERGY provides LiPo, micro cylindrical, and high-drain lithium battery solutions
optimized for compact hearing-assistive wearables. :contentReference[oaicite:7]{index=7}

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