Ultra-Thin Battery for Wearables
Engineered for Comfort and Endurance in Next-Gen Wearable Devices
Background
Through collaboration with a global leader in industrial smart wearables, we developed a high-performance custom lithium battery solution for their next-generation industrial smart glasses. These devices are widely used in manufacturing, warehousing, field service, and emergency medical scenarios, where batteries must meet strict requirements for lightweight design, long runtime, low-temperature performance, and safety.
Customer Requirements
Lightweight: Comfortable to wear without adding extra burden
Long runtime: Continuous operation for 8–10 hours
Wide temperature performance: Operates reliably from -20°C to 60°C
Industrial smart glasses enhance hands-free workflows in logistics, manufacturing, maintenance, and field service. These wearable devices rely on compact, high-density batteries to support AR displays, real-time communication, and prolonged usage in rugged environments.
Battery Features: Ultra-slim design, stable output, wide-temperature tolerance, and smart protection circuitry.
Our design team can create custom battery designs for just about any device or machine.
We stand by our products and guarantee you’ll be happy with your purchase.
Our efficient production and distribution process gets your product delivered in a timely manner.
A: Every battery undergoes strict quality control and is designed with multilayer protection—overcharge, over-discharge, short-circuit, and temperature control. Our solutions comply with CE, UN38.3, RoHS, and other global standards for safety and transport.
A: PKNERGY batteries power devices across smart healthcare (e.g., ECG patches, insulin monitors), smart AR glasses, fitness trackers, industrial helmets, and more. If it’s wearable—we can power it.
A: PKNERGY’s wearable batteries are specifically engineered for medical, industrial, and consumer-grade wearables. We combine high energy density with flexible form factors and smart safety features—ensuring long life, ultra-slim profiles, and reliable performance under demanding conditions.
A: Absolutely. Our R&D team supports OEM/ODM services for voltage, capacity, shape, connector type, and BMS integration. Whether you need curved cells, micro-sizes, or high-discharge models, we can tailor a battery solution that fits your device perfectly.
Q1: What is the typical thickness of PKNERGY’s ultra-thin batteries?
A: Our wearable batteries can be as thin as 1.5mm, and are available in a wide range of custom sizes to fit compact wearable devices like smart rings, fitness trackers, and medical patches.
Q2: Can PKNERGY provide customized battery solutions for my wearable product?
A: Yes. We offer complete OEM/ODM services including custom shape, voltage, capacity, connectors, and BMS integration—ensuring a perfect fit for your product’s mechanical and electrical requirements.
Q3: Are your wearable batteries safe for skin-contact applications?
A: Absolutely. All PKNERGY batteries use medical-grade materials and are compliant with safety and toxicity standards such as RoHS and ISO 13485, making them safe for direct and prolonged skin contact.
Q4: What is the typical lifespan of your ultra-thin batteries?
A: Depending on the application and charge/discharge profile, our wearable batteries typically last between 500 to 1000 cycles, while maintaining over 80% of original capacity.
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